Innoclima Ltd provides complete turnkey cleanroom technology service. Besides delivering cleanroom spaces built modularly in the usual manner, we also install high end HVAC systems to enhance the cleanliness rating of the rooms. Cleanroom certification procedures are carried out according to the operative standards/guidelines.
Production environment demands a lot from cleanroom construction elements. During the construction process stringent attention must be paid towards air tightness, cleanability and last but not least aesthetics. In addition, one has to adjust to project specific requirements and clients’ ideas. To fulfill these tasks we offer you our constructional system:
Walls and ceilings are formed from smooth faced sandwich panels. The visible surfaces are zinc coated steel skins with polyester coating, the insulating core is either PIR-foam or rockwool. Module width is 1000mm, connection of the panels is either via “tongue & groove” interlocking or “columns” with different widths. Columns allow vertical distribution of electric wires or pipes (gas, water, etc.). Instruments, lab equipment can be mounted on the columns.
False ceiling assembly is similar to walls. HEPA filter boxes and lighting fixtures are easily integrated with the ceiling panels, which can be built as walkable “type” on demand.
An alternative to ceiling panels is the suspended ceiling system, which consists of metal tiles and a suspension system. The varnished tiles are 600x600mm or greater and they connect to a hidden profiling. From the cleanroom side this solution provides a smooth finish as well.
Doorframes are closed profile powder coated steel frames. Doorleaves are also manufactured from galvanised steel and are powder coated in the chosen colour. Doors are available as single or double leaf, glazed or non-glazed type. Door closers and automatic door bottom seals are included as accessories. An air-lock function is provided by electrical interlocking.
“Windows” can be installed in wall panels in any position. Window frames are made of powder coated steel profile. The profile is formed so as to allow single or double (“Pharma”) glazing.
To enhance cleanability it is advisable to use rounded elements at wall-ceiling, wall-wall, floor-wall connections. These elements are available in PVC or aluminium in different sizes (radius) including all accessories for the installation (backing profile, positive-negative corner cap, end cap). Floor coving can also be formed from the floor coating itself, usually made of PVC tiles/rolls or epoxy coating.
We offer regular cleanroom equipment such as bump rails, pass-through boxes, step over benches, sinks made of stainless steel, also in custom sizes.
Mediox Kft. - Medical Equipment Manufacturing
Hungarian Academy of Sciences - Center for Energy Research – Clean Lab
ISO 7 Cleanroom and Airlock
GE HUNGARY Kft. – Aviation Division
Izotóp Intézet Kft.
ISO 8 Cleanroom for Laboratories
Cleanroom Lab “Showroom”
A cleanroom lab was established in the company's showroom. Huge windows (double “pharma” glazing) provide good insight for the visitors. Different room pressure conditions can be simulated within the lab, which has a fume cupboard installed. The screen shows the actual working conditions.
Ceva-Phylaxia Oltóanyagtermelő Zrt.
Master & Working Seeds Laboratory
Innoclima Ltd designed and installed the HVAC system for the cleanroom laboratories.
One system was carried out to supply the cleanrooms while another to establish class “A” LAF workplace. The air supply terminal hood of the LAF consisted of 10 individual H13 HEPA filters, 600 x 1200mm each. Constant air velocity assuring the laminar air flow is guaranteed by the variable speed drive fan motors, controlled by a velocity transducer.
The rooms are sterilized occasionally, meaning the HVAC sytem is required to work in 3 modes: standard operation (recirculation, room pressure control), sterilization (fans stop, air tight closing of air ducts), fresh air mode (100% fresh air supply).
Other works carried out:
Pernix Pharma Pharmaceutical Manufacturing Ltd.
Pernix Pharma Pharmaceutical Manufacturing Ltd. has established its new plant through EU funding in Zalaegerszeg. The company manufactures and packages pharmaceutical products for human and veterinary use.
In 2010 we designed and installed the cleanrooms of the plant.
Scope of Project: